Tracking, monitoring and improving the Electrical & Electronics Maintenance covering, day to day break down maintenance, Preventive maintenance of Time based maintenance & Condition based maintenance, supporting for Productivity improvements, Promoting and implementing TPM activities, Kaizen activities, erection / commissioning of new / old equipments. Grind line : Cone, Cup, Roller, Double Cup Grinding machine, Slushers, Marking Machine and Camera based Vision system to detect defects.
Heat Treatment:Preheaters,Carb Furnaces, Tempering, Washers. Utilities: Power substation and distribution system, Factory Lighting, Air Compressors, Water distribution system, RO / DM water plants, CTP, Compressor, Generator, Transformers, Breaker Panels & Distribution Panels / Switchgears. Material Handling : Conveyors, Fork Truck (Battery, Diesel &LPG Operated), Overhead Cranes etc.
Equipment Uptime (Production, Utilities, Material Handling, ) : Ensuring Uptime better or equal to planned level using systematic approach Preventive Maintenance, Daily Maintenance involving Operators, Analytical approach (Why-Why )Documentation : Preparation of Preventive Maintenance (PM) Checklist for Maintenance Engineers / Technicians, PM Procedures, Maintenance effectiveness checklists, Daily Clean-Lubricate-Retighten-Inspect (CLRI) checklists for Operators Upgrade documentation to reflect inputs from Breakdown Why-Why analysis, PM feedback, Kaizens. Training: Identification ofknowledge / skill gap of Technicians / Operators with respect to
Job Description / Deliverables. Repairs & Maintenance Cost Improvement: Repairs & Maintenance Cost Control & progressive reduction thru planned maintenance activities, kaizens, delivering results equal or better than plan. SafetyComply with all Safety norms as per the statutory requirementsEnsure Zero Incidents / Zero Man-day loss by
Periodic Safety Audits & Identification unsafe conditions for each machine / work area, action plan Preparation / implementation
Periodical statutory testing of lifting tackles / hoists, power presses, dust collectors, weighing scales, firefighting equipment etc.Conduct safety meetings involving operators
Hands on experience in Electrical & Electronics Maintenance (commissioning, debugging, improvements in Allen Bradley (Control Logix and SLC) PLC, AC Drive, Servo Drive&Siemens 802D/810D/840D CNC controlled Grinding Machines, Process plants, Robotics, Sahajanand Laser Marking etc.).
Hands on experience in In process Gauge repairing and troubleshooting.
Hands on experience in camera based vision system with proprietary software developed in Visual Studio Dot Net V2008 with VB based language and database used is MS access.
Knowledge to studymachine working sequence / Cycle diagram for Equipments.
Core Knowledge on Hydraulics, Pneumatics, Electrical circuits.
Basic Knowledge on Instrumentations, PC Based equipments.
Calibration of process measuring instrument and knowledge of Parameterization of Process controllers (Temp, CP Controller etc.)
Keyskills: Electronics Maintenance Maintenance Improvement Hydraulics Safety & Compliance Documentation Productivity Improvement Reporting Electrical circuits Pneumatics